ABADI TEKNIK FLANGING & DISHING


Flanging Machines Models 3 / 4 / 6 / 8 & 9

The Blue Valley line of Flanging Machines gives customers a simple and affordable alternative means of producing a variety of work pieces using an operation that has a less- stressful effect on the material than competitive methods.
The method is a bending or breaking action, much like a press brake, except the work piece is rotating. The upper roll on all our machines supplies this rotational drive and, at the same time, is the focal point where the flange is formed. Thus, the inside radius (knuckle radius) is determined by the radius machined on to the interchangeable upper roll.
Standard Blue Valley Flanging machines are readily adaptable to special applications. The required custom tooling and set-up can be designed by us or from customer supplied drawings.



The machine ratings are in mild steel. Blue Valley Flanging Machines are suited for other types of materials, however, when stainless steel or high strength alloys are used, machine capacities must be down-rated. 

             
               Technical Parameters (Model No. 8) :
          -      As standard equipment, for flat (flanged only style) heads.        

              Options Dished head attachments and motorized carriage to  
                assist positioning work piece.

              -     1" (25 mm) max. / 14 ga. (2 mm) min. thickness.
               -      20' (6000 mm) max. / 28" min. diametre.
               -      3/8" (10 mm) and 1" (25 mm) knuckle radii are the standard upper flat head rolls    
                       supplied.
               -      2" (50 mm) 3-1/2" (90 mm) and 5-3/4" (150 mm) 7-1/4" (185 mm) and 8" (200 mm)  
                       knuckle radii are the standard dished head rolls and must be purchased seperately.
               -      20 HP drive motor - 3 HP, 20 gal. free-standing hydraulic power unit.
               -      Crated shipping weight - 12,800 lbs.
 

               Tube Flanger 

               If your current manufacturing process requires you to weld rolled angles on to the ends  
               of your tubes to produce a flanged tube, Blue Valley Machine & Manufacturing can save                     you time and money.

Since 1965, Blue Valley has been building a specialty machine that is used widely by tube axial fan manufacturers and a variety of other industries that require a fabricated, flanged tube in their product line.

The Blue Valley Tube Flanger is easy to operate and, for example, will create a flange on the ends of a 30" (760 mm) diameter tube in 3 to 4 minutes. A clean and precise flange on one or both ends of the tube has a neater, cleaner appearance...the sign of a superior quality finished product.

The standard Blue Valley Tube Flanger will flange one or both ends, individually, of prepared tubes in a range of sizes, from 15" (380 mm) up to 60" (1525 mm) in diameter.

A 12" (300 mm) minimum diameter capacity is a factory installed option at time of purchase.

Tube lengths, from 8" (205 mm) up to 60" (1525 mm) can be flanged with standard length upper channels.

Tube thickness, from 1/16" (1.5mm) to 1/4"(6mm) can be flanged from mild steel. Other materials such as aluminum, galvanized steel and stainless steel are also suitable for use in the Blue Valley Tube Flanger.

Flange heights are primarily determined by the diameter of the tube, a good rule of thumb is 7 to 8 percent of the diameter equals the maximum height of flange before the tube will distort. A material that is high in ductility will also be beneficial. A flange height of 2 1/4" (57 mm) is the maximum the machine will allow.



 
               Model 10 - Flange Spinning Machine with Hydraulic Tracer

 The Model 10 is unique when compared to the other machines we      
 manufacture, because it employs a spinning method to form the work piece.   
 Using a tracing valve, similar to what is used on a profile mill, the Model 10 is  
 capable of automatically following the profile of the upper forming die.
                 The accurate repeatability and speed of operation are superior to most competitors        
                 machines. Additionally, higher straight flanges are another advantage that the Model 10  
                has to offer.






ABADI TEKNIK MACHINERY
Sentra Bisnis Harapan Indah Block.SS2/no.3  
Bekasi (Jawa Barat)
Indonesia
(+62) 021-29280602 / 081219152253 / 087877753163
at_machinery@yahoo.com

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